160. Cardio Wave Excite

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160. Cardio Wave Excite

CATEGORY: Fitness, Workout & Exercise 500 Courses

COURSE NUMBER: 01

FEES: 555/- INR only

CERTIFICATE VALIDITY: Lifetime

CERTIFICATES DELIVERY: In 48 hours

Syllabus

1. GENERAL NOTICES …………………………………………………………………………………………………………………………… 1.1
1.1. INTRODUCTION………………………………………………………………………………………………………………………………… 1.1
1.2. RECOMMENDATIONS ………………………………………………………………………………………………………………………… 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ……………………………………………………….. 1.2
2. TECHNICAL SPECIFICATIONS……………………………………………………………………………. 2.1
2.1. PRODUCT CODES ……………………………………………………………………………………………………………………………… 2.1
2.2. SERIAL NUMBER STRUCTURE …………………………………………………………………… 2.3
2.3. COLOUR OPTIONS …………………………………………………………………………………………………………………………….. 2.3
2.4. PRODUCT CHARACTERISTICS …………………………………………………………………………. 2.4
2.5. MECHANICAL CHARACTERISTICS ………………………………………………………….. 2.5
2.5.1. Overall dimensions…………………………………………………………………………………………………………… 2.5
2.5.2. European and overseas packing dimensions………………………………………………………………………… 2.6
2.5.3. Space utilization ………………………………………………………………………………………………………………. 2.6
2.6. AMBIENT SPECIFICATIONS ………………………………………………………………….. 2.7
2.7. CONFORMITY TO REGULATIONS……………………………………………………………… 2.7
2.8. WIRING DIAGRAMS ……………………………………………………………………………………. 2.8
2.8.1. 500 model (ARM Board)……………………………………………………………………………………………………. 2.8
2.8.2. 500SP model (ARM Board) ……………………………………………………………………………………………….. 2.9
2.8.3. 700 model (ARM Board)………………………………………………………………………………………………….. 2.10
2.8.4. 700SP model (ARM Board) ……………………………………………………………………………………………… 2.11
2.8.5. 700VISIO model (CPU Board)…………………………………………………………………………………………. 2.12
2.9. CABLES ………………………………………………………………………………………………………………………………………… 2.13
2.9.1. CBQ cables……………………………………………………………………………………………………………………. 2.13
2.9.2. CU cables ……………………………………………………………………………………………………………………… 2.14
2.9.3. ELT cables…………………………………………………………………………………………………………………….. 2.19
3. PRINCIPLES OF OPERATION……………………………………………………………………………………………………………. 3.1
3.1. BLOCK DIAGRAM ……………………………………………………………………………………………………………………………… 3.1
3.2. LED DISPLAY BOARDS……………………………………………………………………………………………………………………… 3.2
3.2.1. 500 and 500SP ARM Board……………………………………………………………………………………………….. 3.2
3.2.2. 700 ARM Board……………………………………………………………………………………………………………….. 3.3
3.2.3. C-Safe board……………………………………………………………………………………………………………………. 3.3
3.2.4. Dual TGS reader ……………………………………………………………………………………………………………… 3.3
3.3. VISIO DISPLAY BOARD ……………………………………………………………………………………………………………………. 3.4
3.3.1. 700 CPU Board ……………………………………………………………………………………………………………….. 3.4
3.3.1.1. Back-Up battery…………………………………………………………………………………………………….. 3.4
3.3.2. LCD inverter……………………………………………………………………………………………………………………. 3.5
3.3.3. Digital/Analogue tuner board…………………………………………………………………………………………….. 3.5
3.3.4. Integrated LAN network board (Wired)……………………………………………………………………………….. 3.5
3.3.5. Wireless network board (without cables)……………………………………………………………………………… 3.6
3.3.6. Audio/Video external device connector board………………………………………………………………………. 3.7
3.3.7. Headphone jack ……………………………………………………………………………………………………………….. 3.7
3.3.8. C-Safe board (integrated)………………………………………………………………………………………………….. 3.7
3.3.9. Service USB port (integrated)…………………………………………………………………………………………….. 3.7
3.3.10. Optional Accessories………………………………………………………………………………………………………… 3.8
3.3.10.1. iPod docking station ……………………………………………………………………………………….. 3.8
3.3.10.2. Client USB port ………………………………………………………………………………………………….. 3.8
3.3.10.3. Dual TGS reader …………………………………………………………………………………………………. 3.8
3.4. CARDIO RECEIVER BOARD………………………………………………………………………………………………………………….. 3.9
3.4.1. HR/HS (Chest belt/Hand Sensor)………………………………………………………………………………………… 3.9
3.4.2. HR (Chest Belt)………………………………………………………………………………………………………………. 3.10
3.5. BRAKE BOARD …………………………………………………………………………………….. 3.11

3.6. ELECTROMAGNETIC BRAKE …………………………………………………………………………. 3.12
3.7. SPEED SENSOR……………………………………………………………………………………………………………………………….. 3.12
3.8. NTC…………………………………………………………………………………………………………………………………………….. 3.12
3.9. POWER ENTRY MODULE…………………………………………………………………………………………………………………… 3.13
3.10.ALTERNATOR ………………………………………………………………………………………………………………………………… 3.13
3.11.BATTERY………………………………………………………………………………………………………………………………………. 3.14
3.12.EXTERNAL POWER SUPPLY INPUT …………………………………………………………………….. 3.14
3.13.BRAKE CONTROL……………………………………………………………………………………………………………………………. 3.15
3.13.1. Mechanics……………………………………………………………………………………………………………………… 3.15
3.13.2. Controls………………………………………………………………………………………………………………………… 3.15
3.13.3. The signals involved ……………………………………………………………………………………………………….. 3.17
4. ACCESSORIES…………………………………………………………………………………………………………………………………….. 4.1
4.1. CARDIO THEATER CONNECTION…………………………………………………………………. 4.1
4.2. PC LINK FOR PROGRAMMING ……………………………………………………………………………. 4.2
4.3. MONITOR PLUG FOR C-SAFE PORT…………………………………………………………………….. 4.3
4.4. VISIOWEB UPGRADE……………………………………………………………………………………. 4.3
4.4.1. VISIO vs VISIOWEB…………………………………………………………………………………………………………. 4.3
4.4.2. VISIOWEB upgrade for VISIO models………………………………………………………………………………… 4.3
4.4.3. UpGrade from LED to VisioWEB……………………………………………………………………………………….. 4.4
4.5. ACCESSORISE ………………………………………………………………………………………………………………………………….. 4.4
5. INSTALLATION INSTRUCTIONS ………………………………………………………………………………………………………. 5.1
5.1. SPECIFICATIONS AND REQUIREMENTS……………………………………………………….. 5.1
5.2. EQUIPEMENT MOVING………………………………………………………………………… 5.2
5.3. MINIMUM REQUIREMENTS AND SPECIFICATIONS OF SIGNAL ANTENNA………………………………………………………. 5.3
5.4. INSTALLATION …………………………………………………………………………………………………………………………………. 5.4
5.5. FIRST POWER-ON ……………………………………………………………………………………………………………………………… 5.4
6. TROUBLESHOOTING…………………………………………………………………………………………………………………………. 6.1
6.1. TROUBLESHOOTING MENU: LED MODELS ………………………………………………………….. 6.2
6.1.1. Accessing configuration of 500 models……………………………………………………………………………….. 6.2
6.1.2. Accessing configuration of 700 models……………………………………………………………………………….. 6.2
6.1.3. Automatic Test …………………………………………………………………………………………………………………. 6.3
6.1.3.1. I2C Devices Test……………………………………………………………………………………………… 6.3
6.1.3.2. LED Test…………………………………………………………………………………………….. 6.4
6.1.3.3. Serial Ports Test …………………………………………………………………………………………………… 6.4
6.1.4. Manual Test …………………………………………………………………………………………………………………….. 6.4
6.1.4.1. Man. Keyboard Test………………………………………………………………………………………….. 6.4
6.2. TROUBLESHOOTING MENU: VISIO MODEL……………………………………………………………………….. 6.5
6.3. THE DISPLAY FAILS TO ILLUMINATE …………………………………………………………………………….. 6.6
6.3.1. LED models …………………………………………………………………………………………………………………….. 6.6
6.3.2. SP models ……………………………………………………………………………………………………………………….. 6.8
6.3.2.1. The Display does not illuminate………………………………………………………………………… 6.8
6.3.2.2. The Display doesn’t remain on when stopping the execution of the exercise ………………………… 6.10
6.3.3. VISIO models…………………………………………………………………………………………………………………. 6.12
6.4. THE TOUCH SCREEN DOES NOT WORK / IT’S NOT CALIBRATED …………………………………….. 6.16
6.5. NO AUDIO SOUND …………………………………………………………………………………………………………………………… 6.16
6.6. NO TV PICTURE……………………………………………………………………………………………………… 6.16
6.7. THE RADIO DOES NOT PLAY …………………………………………………………………………….. 6.16
6.8. THE IPOD DOES NOT WORK………………………………………………………………………………….. 6.17
6.9. MESSAGE ON DISPLAY “THE EQUIPMENT IS LOCKED (COM)”……………………………………………………….. 6.19
6.10.THERE IS NO RESISTANCE …………………………………………………………………………………….. 6.20
6.11.THE RESISTANCE IS INCORRECT………………………………………………………………………………. 6.22
6.12.THE SPEED SIGNAL IS INCORRECT ……………………………………………………………………. 6.24
6.13.THE MACHINE DOES NOT READ THE TGS…………………………………………………….. 6.26
6.14.THERE IS NO HEART RATE SIGNAL………………………………………………………….. 6.28
6.14.1. HR/HS Receiver (Hand sensor)………………………………………………………………………………………… 6.28
6.14.2. HR/HS Receiver (Chest Belt)……………………………………………………………………………………………. 6.32
6.14.3. HR Receiver (Chest Belt)…………………………………………………………………………………………………. 6.35

6.15.THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT……………………………………………….. 6.37
6.15.1. Chest Belt……………………………………………………………………………….. 6.37
6.15.2. Hand Sensor ………………………………………………………………………………………………………………….. 6.41
7. DISASSEMBLY OF COMPONENTS……………………………………………………………………………………………………. 7.1
7.1. DISASSEMBLING THE DISPLAY ……………………………………………………………….. 7.1
7.1.1. 500 and 500SP version……………………………………………………………………………………………………… 7.1
7.1.2. 700 and 700SP version……………………………………………………………………………………………………… 7.2
7.1.3. 700VISIO version …………………………………………………………………………………………………………….. 7.3
7.2. DISASSEMBLING BOARDS AND COMPONENTS……………………………………………………………. 7.4
7.2.1. LED Display (ARM Board)……………………………………………………………………….. 7.4
7.2.1.1. ARM board (A)…………………………………………………………………………………………………… 7.5
7.2.1.2. C-Safe board (B)…………………………………………………………………………………………………. 7.6
7.2.2. VISIO Display 15” (CPU Board)…………………………………………………… 7.7
7.2.2.1. Wireless board (A)……………………………………………………………………………………………… 7.8
7.2.2.2. Tuner DVB-T board (B)…………………………………………………………………………………….. 7.10
7.2.2.3. Tuner board ATSC (B1) and ISDB-T (B2)………………………………………………………………………. 7.11
7.2.2.4. LCD Inverter (C)…………………………………………………………………………………………………… 7.12
7.2.2.5. CPU board (D)……………………………………………………………………………………………………. 7.13
7.2.2.6. LCD (E) + Touch Screen …………………………………………………………………………………………….. 7.14
7.2.2.7. Headphone Jack (F) ……………………………………………………………………………………………………. 7.15
7.2.2.8. Dual TGS reader + USB port (G)………………………………………………………………………………………. 7.16
7.2.2.9. iPod Docking Station (H)…………………………………………………………………………………………….. 7.17
7.2.2.10. Frontal plugs TGS + USB and cover………………………………………………………………………….. 7.18
7.3. DISASSEMBLING THE KEYBOARD / TOUCH SCREEN …………………………………………….. 7.19
7.3.1. LED Keyboard……………………………………………………………………………………. 7.19
7.3.2. VISIO version ………………………………………………………………………………………………………………… 7.21
7.4. DISASSEMBLING THE CARDIO RECEIVER ……………………………………………………… 7.22
7.4.1. HR/HS Receiver (Chest Belt / Hand Sensor) ………………………………………………………………………. 7.22
7.4.2. HR Receiver (Chest Belt)…………………………………………………………………………………………………. 7.24
7.5. DIASASSEMBLING THE HANDLEBAR……………………………………………………………….. 7.25
7.6. DISASSEMBLING THE SENSOR ……………………………………………………………………………. 7.26
7.7. DISASSEMBLING THE GUARDS……………………………………………………………………………. 7.27
7.8. DISASSEMBLING THE UPPER COLUMN …………………………………………………………….. 7.29
7.9. DISASSEMBLING THE BRAKE BOARD BOX ………………………………………………………….. 7.30
7.10.DISASSEMBLING THE FOOTBOARDS………………………………………………………………….. 7.31
7.11.DISASSEMBLING THE FOOTBOARD LEVER BELT ……………………………………………………. 7.32
7.12.DISASSEMBLING THE FOOTBOARDS (NEW VWRSION) …………………………………………….. 7.34
7.13.DISASSEMBLING THE LEVERS TENSIONING SPRING……………………………………………… 7.37
7.14.DISASSEMBLING THE BRAKE WINDING …………………………………………………………….. 7.39
7.15.DISASSEMBLING THE SECONDARY SHAFT GROUP……………………………………………….. 7.40
7.15.1. Powered models………………………………………………………………………………….. 7.41
7.15.2. Self-powered models……………………………………………………………………………………………………….. 7.42
7.16.DISASSEMBLING THE PRIMARY SHAFT GROUP……………………………………………….. 7.44
7.17.DISASSEMBLING THE CONNECTION BELT BETWEEN PRIMARY AN D SECONDARY SHAFT…………… 7.46
7.18.DISASSEMBLING THE SPEED SENSOR………………………………………………………………….. 7.47
7.19.DISASSEMBLING THE POWER ENTRY MODULE…………………………………………………………… 7.48
7.20.DISASSEMBLING THE PLATFORMS ………………………………………………………………………… 7.49
7.21.DISASSEMBLING THE BATTERY……………………………………………………………………… 7.50
8. ADJUSTMENTS……………………………………………………………………………………………………. 8.1
8.1. BELT TENSION …………………………………………………………………………………………………………………………………. 8.1
8.2. SPEED SENSOR POSITION…………………………………………………………………………….. 8.2
8.3. BRAKE WINDING POSITION…………………………………………………………………… 8.3
8.4. ALIGN THE BELT CONNECTING THE PRIMARY AND SECONDARY SHAFTS ………………………….. 8.4
8.5. FOOTBOARD DISTANCE……………………………………………………………………….. 8.5
8.6. TIE ROD LENGTH………………………………………………………………………………………… 8.6
8.7. THE MACHINE IS NOT FLAT …………………………………………………………………….. 8.8
9. MACHINE CONFIGURATION ……………………………………………………………………………….. 9.1
9.1. USER MENU CONFIGURATION: 500LED MODELS …………………………………………… 9.1

9.1.1. Language …………………………………………………………………………………. 9.2
9.1.2. Units of measurement ……………………………………………………………………………………………………….. 9.2
9.1.3. Maximum exercise time …………………………………………………………………………………………………….. 9.2
9.1.4. Pause time……………………………………………………………………………………………………………………….. 9.3
9.1.5. Cooldown time…………………………………………………………………………………………………………………. 9.3
9.1.6. Default age ……………………………………………………………………………………………………………………… 9.3
9.1.7. Default weight………………………………………………………………………………………………………………….. 9.4
9.1.8. Default duration ………………………………………………………………………………………………………………. 9.4
9.1.9. Default calories ……………………………………………………………………………………………………………….. 9.4
9.1.10. Default distance……………………………………………………………………………………………………………….. 9.5
9.1.11. Enable TGS……………………………………………………………………………………………………………………… 9.5
9.1.12. Enable keyboard………………………………………………………………………………………………………………. 9.5
9.1.13. Modifiable target frequencies…………………………………………………………………………………………….. 9.6
9.1.14. Enable custom messages……………………………………………………………………………………………………. 9.6
9.1.15. Resetting parameters to default values………………………………………………………………………………… 9.6
9.1.16. Format P&P key ………………………………………………………………………………………………………………. 9.7
9.1.17. SN ……………………………………………………………………………………………….. 9.7
9.2. USER MENU CONFIGURATION: 700LED MODELS …………………………………………. 9.8
9.2.1. Language ………………………………………………………………………………………………………………………… 9.9
9.2.2. Distance………………………………………………………………………………………………………………………….. 9.9
9.2.3. Maximum excercise time……………………………………………………………………………………………………. 9.9
9.2.4. Pause time……………………………………………………………………………………………………………………….. 9.9
9.2.5. Cooldown time……………………………………………………………………………………………………………….. 9.10
9.2.6. Enable TGS……………………………………………………………………………………………………………………. 9.10
9.2.7. Enable keyboard…………………………………………………………………………………………………………….. 9.10
9.2.8. Modifiable target heart rate …………………………………………………………………………………………….. 9.11
9.2.9. Enable custom messages………………………………………………………………………………………………….. 9.11
9.2.10. Edit custom messages……………………………………………………………………………………………………… 9.11
9.2.11. Change messagges languages ………………………………………………………………………………………….. 9.11
9.2.12. Enable multi-language mode……………………………………………………………………………………………. 9.12
9.2.13. Resetting parameters to default values………………………………………………………………………………. 9.12
9.2.14. Format P&P ………………………………………………………………………………………………………………….. 9.12
9.2.15. SN ……………………………………………………………………………………………… 9.12
9.3. SERVICE MENU CONFIGURATION: LED MODELS ……………………………………. 9.13
9.3.1. Accessing configuration of 500 models……………………………………………………………………………… 9.13
9.3.2. Accessing configuration of 700 models……………………………………………………………………………… 9.13
9.3.3. Low kit parameter…………………………………………………………………………………………………………… 9.15
9.3.3.1. Read from low kit …………………………………………………………………………………………. 9.15
9.3.3.2. Write to low kit ………………………………………………………………………………………… 9.15
9.3.3.3. Default Setting …………………………………………………………………………………………………. 9.16
9.3.3.4. Table of configuration parameters: …………………………………………………………………………………. 9.16
9.3.4. Operating data…………………………………………………………………………………… 9.17
9.3.4.1. Read from low kit ………………………………………………………………………………………….. 9.17
9.3.4.2. Write to low kit ………………………………………………………………………………………………. 9.18
9.3.4.3. Machine usage data…………………………………………………………………………………………….. 9.18
9.3.5. Errors log ……………………………………………………………………………………………………………………… 9.19
9.3.5.1. Read from low kit …………………………………………………………………………………………… 9.19
9.3.5.2. Reset Errors…………………………………………………………………………………………………… 9.19
9.3.5.3. COM.Fault……………………………………………………………………………………………… 9.20
9.3.5.4. View Errors………………………………………………………………………………………… 9.20
9.3.6. Standard settings ……………………………………………………………………………………………………………. 9.21
9.3.7. Low kit menu………………………………………………………………………………………………………………….. 9.21
9.3.7.1. Low kit version …………………………………………………………………………………………. 9.21
9.3.7.2. Low Kit fault code ………………………………………………………………………………………………… 9.22
9.3.8. High kit version ……………………………………………………………………………………………………………… 9.22
9.3.9. BOOT version ………………………………………………………………………………………………………………… 9.22
9.3.10. Key Reader Version ………………………………………………………………………………………………………… 9.22
9.4. CONFIG.: VISIO – VISIOWEB USER MENÙ……………………………………………………………………………………… 9.23
9.5. SERVICE MENU CONFIG.: VISIO – VISIOWEB………………………………………………. 9.24
9.5.1.1. Table of configuration parameters …………………………………………………………………………………. 9.25
10. UPDATING THE SW……………………………………………………………………………………………… 10.1

11. FUNCTIONAL TEST MD MODELS………………………………………………………………… 11.1
11.1.ELECTRICAL SAFETY TEST ……………………………………………………………………………………………………………….. 11.1
11.2.MECHANICAL TESTING OF SECURITY ……………………………………………………………….. 11.3
11.2.1. Checking the assembly of the transmission and levers systems……………………………………………… 11.3
11.2.2. Checking the assembly of the guards…………………………………………………………………………………. 11.3
11.3.START-UP CHECK……………………………………………………………………………………………………………………………. 11.3
11.4.LIST OF CRITICAL SPARE PARTS………………………………………………………………………. 11.4
12. SCHEDULED MAINTENANCE ………………………………………………………………. 12.1
12.1.ORDINARY MAINTENANCE OPERATION………………………………………………. 12.2
12.1.1. Setting up the operation (Daily) ……………………………………………………………………………………….. 12.2
12.1.2. External cleaning operations (Daily) ………………………………………………………………………………… 12.2
12.1.3. Internal cleaning operations (Monthly)……………………………………………………………………………… 12.2
12.1.4. Complete operation (six-menthly)……………………………………………………………………………………… 12.2
12.2.EXTRA-ORDINARY MAINTENANCE OPERATIONS …………………………………….. 12.3
12.2.1. Checking the working conditions………………………………………………………………………………………. 12.3
12.2.2. Checking the operation of the Cardio Receiver…………………………………………………………………… 12.3
12.2.3. Checking the operation of the hand sensor receiver ……………………………………………………………. 12.3
12.2.4. Checking the state of wear of the pedal lever belt……………………………………………………………….. 12.3
12.2.5. Checking the amount of play on the ball joints …………………………………………………………………… 12.3
12.2.6. Checking the wear of rubber parts……………………………………………………………………………………. 12.3
12.2.7. Checking the belts…………………………………………………………………………………………………………… 12.3
12.2.8. Checking the play of the lever and pedal group ………………………………………………………………….. 12.3
12.2.9. Checking the display……………………………………………………………………………………………………….. 12.4
12.2.10. Checking the wiring and connections………………………………………………………………………………… 12.4
13. APPENDIX…………………………………………………………………………………………………………………………………………. 13.1
13.1.PASSWORD MENUTABLE………………………………………………………………………………………………………………….. 13.1
13.2.REQUIRED TOOLS……………………………………………………………………………………………………………………………. 13.2

……………………………………………………………………………………………………………………………………………………………………………………………………………………

 

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